Structural Bolts
Structural bolts are high-strength, heavy-duty fasteners engineered for steel-to-steel connections in large-scale construction. Primarily governed by ASTM F3125, including common A325 and A490 grades, they feature a heavy hex head that provides a wider bearing surface for distributing heavy clamping loads across structural members. Their shorter thread lengths help keep the solid shank in the shear plane of the joint to maximize connection integrity. Portland Bolt manufactures A325 and A490 heavy hex structural bolts from 1/2″ diameter through 1-1/2″ diameter, typically in longer lengths than those normally available in the marketplace.Applications
In practice, these bolts are the primary fasteners used to assemble the skeletons of skyscrapers, bridges, industrial facilities, and other critical infrastructure. They are typically used in two types of joints: bearing-type connections, where the bolt resists shear forces through its body, and slip-critical connections, where the bolts are pre-tensioned to create immense clamping force. This force generates the friction necessary to prevent the joined steel plates from sliding. Because they are critical to a building’s safety, structural bolts are often subjected to rigorous testing, such as rotational capacity (ROCAP) testing, to ensure they perform reliably under the extreme stresses of modern infrastructure projects.

Specs
Portland Bolt manufactures hex bolts from 1/2″ diameter through 2-1/2″ diameter in most ASTM, AASHTO, and SAE specifications. Special tooling can be created to produce nonstandard head dimensions or bolt heads with your company’s name and/or logo.
Standard Thread Length
Bolt lengths ≤ 6″: Thread length = (2 X diameter) + 1/4″
Bolt lengths > 6″: Thread length = (2 X diameter) + 1/2″
Note: Most stock hex bolts 10″ and longer will have 6″ of thread.
Structural Bolt Length Tolerance
| Nominal Length, in. | Nominal Size, in. | |||
|---|---|---|---|---|
| 1⁄2 | 5⁄8 | 3⁄4 thru 1 | 11⁄8 thru 11⁄2 | |
| Thru 6 in. | -0.12 | -0.12 | -0.19 | -0.25 |
| Over 6 in. | -0.19 | -0.25 | -0.25 | -0.25 |
Structural Bolt Dimensions

| Bolt Diameter | D | F | C | H | T | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| Body Diameter | Width Across Flats | Width Across Corners | Height | Thread Length | ||||||
| Max | Basic | Max | Min | Max | Min | Basic | Max | Min | Basic | |
| 1⁄2 | 0.515 | 7⁄8 | 0.875 | 0.850 | 1.010 | 0.969 | 5⁄16 | 0.323 | 0.302 | 1.00 |
| 5⁄8 | 0.642 | 11⁄16 | 1.062 | 1.031 | 1.227 | 1.175 | 25⁄64 | 0.403 | 0.378 | 1.25 |
| 3⁄4 | 0.768 | 11⁄4 | 1.250 | 1.212 | 1.443 | 1.383 | 15⁄32 | 0.483 | 0.455 | 1.38 |
| 7⁄8 | 0.895 | 17⁄16 | 1.438 | 1.394 | 1.660 | 1.589 | 35⁄64 | 0.563 | 0.531 | 1.50 |
| 1 | 1.022 | 15⁄8 | 1.625 | 1.575 | 1.876 | 1.796 | 39⁄64 | 0.627 | 0.591 | 1.75 |
| 11⁄8 | 1.149 | 113⁄16 | 1.812 | 1.756 | 2.093 | 2.002 | 11⁄16 | 0.718 | 0.658 | 2.00 |
| 11⁄4 | 1.277 | 2 | 2.00 | 1.938 | 2.309 | 2.209 | 25⁄32 | 0.813 | 0.749 | 2.00 |
| 13⁄8 | 1.404 | 23⁄16 | 2.188 | 2.119 | 2.526 | 2.416 | 27⁄32 | 0.878 | 0.810 | 2.25 |
| 11⁄2 | 1.531 | 23⁄8 | 2.375 | 2.300 | 2.742 | 2.622 | 15⁄16 | 0.974 | 0.902 | 2.25 |
Dimensions per ASME B18.2.6 2011 | ||||||||||
Stock List
Stock F3125 Grade A325 Structural Bolts
| Length | Diameter | |||||||
|---|---|---|---|---|---|---|---|---|
| 1/2" | 5/8" | 3/4" | 7/8" | |||||
| Plain | Galv. | Plain | Galv. | Plain | Galv. | Plain | Galv. | |
| 11⁄2 | - | 16076 | - | 16092 | - | - | - | - |
| 13⁄4 | - | 16078 | - | 16094 | 16123 | 16124 | - | - |
| 2 | - | 16080 | - | 16096 | 16125 | 16126 | 16021 | 16022 |
| 21⁄4 | - | - | - | 16098 | 16127 | 16128 | - | 16024 |
| 21⁄2 | - | - | - | 16100 | 16129 | 16130 | 16025 | 16026 |
| 23⁄4 | - | - | - | - | - | 16132 | - | - |
| 3 | - | - | - | - | 16133 | 16134 | - | - |
| Other sizes available upon request | ||||||||
FAQs
Structural bolts are heavy hex bolts designed specifically for steel-to-steel structural connections. Because they are used to connect structural steel members, these bolts are typically shorter than other bolt types and built to tight tolerances. Unless otherwise specified, ASTM F3125 structural bolts use a Unified National Coarse (UNC) thread pitch. Grades A325 and A490 under this specification are not intended for general applications such as anchor bolts.
Portland Bolt manufactures A325 and A490 heavy hex structural bolts from ½″ to 1½″ diameter, often producing longer bolts than those typically available off the shelf.
Stock sizes include:
- Grade: F3125 Grade A325 Type 1
- Diameters: ½″ – 1″
- Lengths: Up to 5″
- Finish: Plain or hot-dip galvanized
- Origin: Domestic manufacturing
Both Type 1 and Type 3 are classifications within the ASTM F3125 specification:
- Type 1 structural bolts are made from medium carbon or alloy steel and require a protective coating – such as galvanizing – to resist corrosion.
- Type 3 structural bolts are made from weathering steel, which naturally forms a protective rust-like patina over time, eliminating the need for paint or coating. This weathered layer seals the bolt surface and prevents deeper corrosion.
You can distinguish the two by head markings: Type 3 bolts feature an underlined grade mark, while Type 1 bolts do not.
Type 3 structural bolts are ideal for outdoor applications where the steel experiences alternating wet and dry conditions, such as in the Midwest. They are frequently used in parks, playgrounds, fences, gates, and agricultural structures where the rusted finish provides both protection and a natural aesthetic.
Type 1 hot-dip galvanized bolts are preferred in coastal or continuously damp environments—such as the Pacific Northwest or marine locations—where weathering steel cannot form a stable protective patina and would instead corrode.
- Type 1 (Grades A325 and F1852):
- Hot-dip galvanized (ASTM F2329)
- Mechanically galvanized (ASTM B695)
- Type 1 (Grades A490 and F2280):
- Zinc/aluminum corrosion-protective coatings (ASTM F3393)
- This includes combinations of ASTM F1136 Grade 3, ASTM F2833 Grade 1, and ASTM F3019 Grade 4 coatings.
- These coatings may also be applied to A325 and F1852 bolts for additional protection.
Type 3 bolts are typically supplied plain (uncoated) since their weathering properties provide inherent corrosion resistance.
Compatibility depends on the bolt grade and type:
- A490 Type 1 / F2280 TC bolts: A563-DH or A194-2H nuts and F436 Type 1 washers
- A325 Type 1 / F1852 TC bolts: A563-DH, A194-2H, or A563-C (for plain finish) nuts and F436 Type 1 washers
- A490 Type 3 bolts: A563-DH3 nuts and F436 Type 3 washers
- A325 Type 3 bolts: A563-DH3 or A563-C3 nuts and F436 Type 3 washers
Identification markings:
- Nuts are marked per ASTM A563 (e.g., “DH” for Type 1, “DH3” for Type 3).
- Washers are marked per ASTM F436 with a manufacturer’s ID and a “3” for Type 3 weathering steel washers.
These letters identify the type of structural connection, not the bolt itself.
- SC – Slip-Critical Connection (bolt tension resists slip)
- N – Bearing-Type Connection with threads included in the shear plane
- X – Bearing-Type Connection with threads excluded from the shear plane
All three use the same A325 heavy hex structural bolt; the designation simply reflects how the bolt will function within the joint.
- A325: Medium carbon or carbon-boron steel, used for standard-strength structural connections.
A490: Alloy steel, heat-treated for higher tensile strength and load capacity.
Both are covered under ASTM F3125, but A490 bolts are stronger and require more stringent handling and coating requirements.
- A325 Type 1 & Type 3: Common and mass-produced in diameters ½″ – 1¼″
- A490 Type 1 & Type 3: Common in diameters ⅝″ – 1¼″
Longer or nonstandard lengths, custom thread lengths, or altered head dimensions can be custom manufactured by Portland Bolt.
Tension control bolts (Grades F1852 and F2280) are also widely available in these sizes but are not custom-manufactured.
- T: Fully threaded bolt (limited to 4× the diameter in length)
- M: Metric version of A325
- S: Modified thread length or head dimensions (denoting a nonstandard configuration allowed under ASTM F3125)
Under ASTM F3125, an “S” marking indicates the bolt has altered geometry that still complies with the specification.
According to ASME B18.2.6, structural bolts such as A325 and A490 can be manufactured 0.12″ to 0.25″ shorter than their nominal published length and still meet specification requirements.
This variance is common in mass production and has no effect on performance, but should be considered when selecting bolt lengths to ensure sufficient thread engagement per RCSC Specification Section 2.3.2 and AISC Table 7-14.
Yes. Portland Bolt can produce custom lengths, thread configurations, and head dimensions for structural bolts that are not available through standard suppliers. Custom tooling and domestic manufacturing ensure full compliance with ASTM and ASME specifications while accommodating project-specific requirements.
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The Ark Legacy Project
Portland Bolt is proud to have contributed to The Ark Legacy Project, an iconic development at the Winners International Headquarters in Ota, Ogun State, Nigeria. The centerpiece of the complex is a world-class facility with a seating capacity of over 100,000 people, with a total capacity potentially reaching 200,000, making it one of the largest church buildings in the world. Portland Bolt played a key role in the construction of this monumental project by supplying custom anchor bolts, structural bolts, and steel plate washers. These components were carefully manufactured to meet the demanding requirements of such a large-scale structure, ensuring... View More



